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BIOME ENERGY GROUP

No 32, 1st Floor, Chamaraja Double Road, Mysuru - 04

Karnataka, India

contact@ssbiome.com

+91 81051 58832

BIOGAS PLANTS USING STRAW

Straw is an alternative to maize silage

Straw becomes suitable for biogas production after a pre-treatment. Especially biogas production out of straw is feasible in countries with the hot climate, where straw is cheap, not used for heating during winters and mainly burned in the fields. Such countries are, for example, Spain, Greece, Egypt, Turkey, Brazil, India.

Straw becomes suitable for biogas production after undergoing a pre-treatment process. Biogas production from straw is particularly viable in countries with hot climates, where straw is abundant, inexpensive, and often not used for heating in winter but instead burned in the fields. Countries such as Spain, Greece, Egypt, Turkey, Brazil, and India are examples where straw can be effectively utilized for biogas generation.

When considering the construction of a biogas plant, agricultural companies typically think about growing maize for silage. With this approach, land is dedicated either to grain or silage production. However, with new technologies for preparing straw, there is now a viable alternative to maize silage. This allows enterprises to maximize the benefits of their land by producing both grain and biogas from straw. Substrates that are suitable for biogas processing include wheat straw, sunflower straw, rice straw, paddy straw, bagasse, and corn stover.

Processing technologies

Untreated straw is not suitable for digestion in biogas reactors. However, by combining two advanced processes, it is possible to produce biogas from 100% straw.

While there are additional costs for the pre-treatment machinery and maintenance, these expenses are justified by the significant increase in biogas yields after pre-treatment. With the right technology, biogas production can reach 430-450 m³ of raw biogas per tonne of straw.

  • 01. Pelleting

    Pelleting is a straw pre-treatment process that involves thermal pressing. This process helps break down the lignin structure in the straw fibers, making them more digestible for biogas production.

  • 02. High-load reactors (HLR)

    In high-load reactors, the total solids inside the reactor range from 16-18%. HLR technology is the only known biogas reactor system capable of processing 100% straw.

For every tonne of straw added, approximately 0.5 tonnes of water is required. However, after digestion, there is no liquid effluent produced—only biogas and solid fertilizers remain.

BIOME ENERGY has successfully implemented a straw-to-biogas project using steam explosion for straw preparation, followed by processing the pre-treated straw in high-load reactors at Teofipol-4.

The plant processes 150 tonnes of straw per day and generates 6 MW of electric power.

Biome Biogas is committed to promoting sustainable energy and infrastructure solutions, helping clients harness the power of biogas while contributing to environmental conservation.

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